Anti-Chafe Thermal Fusion Zip Front Molded Cup High Impact Running Bra

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Categories	Women's Sports Bra
Brand	Call The Style Sportswear Manufacturer
Model	WSB-027
Trademark/Brand	CallTheSTYLE Custom Sportswear Manufacturer
Material	74% Nylon+26% Spandex
Type	Zip Front Sports Bra
MOQ	100 pcs per color ,can mix sizes
Feature	Eco-Friendly;Anti-shrink;Anti-Pilling
Application	Yoga;Sports;Fitness;Workout;Running;Casual
Size	EU/USA/AU Standard Size
Logo	Custom Logo
Color	Custom Color
Packing	1pc/ poly bag,80pcs/carton
Shipping	1-3 days by DHL or UPS .
FOB port	Shenzhen
Terms of Payment	Western Union, T/T, Paypal

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Detail Information

Product Overview — Custom Womens Nylon Spandex Laser Cut Activewear Bra

Close-up front view demonstrating the auto-lock center zipper and molded cups on a fitness bra.

Premium Fabric & Design Highlights

Easy Zip-Front Access: Designed with a reliable center-front zipper. This allows athletes to easily zip up and take off the bra, entirely eliminating the struggle of pulling a sweat-soaked, highly compressive bra over the head after a grueling workout.

Thermal Fusion Edges: We replaced traditional stitching with advanced thermal fusion technology along the underband and armholes, ensuring a perfectly smooth, stitchless finish that prevents any chafing against the skin.

Targeted Laser-Cut Airflow: The racerback panel features precisely engineered laser-cut perforation holes, placed exactly in high-heat zones to dump excess body heat and moisture rapidly during intense runs.

Fixed Molded Cups: The built-in structural molded cups provide separated, bounce-free support for each breast, eliminating the hassle of removable pads shifting or folding in the washing machine.

Why Choose Our Zip Front Sports Bra

Secure Zipper Integration: Integrating a rigid zipper into 76/24 high-stretch fabric using thermal fusion is extremely difficult. Our technical team utilizes reinforced adhesive films at the zipper base and top, ensuring the bonding never splits or tears under maximum chest expansion.

Fray-Free Laser Perforation: Punching holes into spandex blends can lead to edge rolling. We use calibrated thermal laser cutters that instantly seal the micro-edges of every hole, guaranteeing they maintain their shape and won't fray over time.

Smart Hanging System: To ensure the fixed molded cups are never crushed or permanently dented during assembly, our 20,000㎡ Dongguan facility employs a fully automated smart hanging system, keeping garments suspended and pristine.

Stable High-Volume Output: With a monthly capacity exceeding 500,000 pieces, we can smoothly scale your successful product lines, offering a highly manageable 100-piece MOQ per style and color to start.

Close-up rear view showing the laser-cut ventilation holes on a custom purple sports bra.

Zip Front Sports Bra FAQ

Q: Will the front zipper accidentally slide down during jumping or running?

A : Absolutely not. We specifically source auto-locking zippers for our activewear. Once the zipper pull is flipped flat downwards, it mechanically locks into place and cannot slide down, no matter the impact level.

Q: Does the zipper hardware rub against the chest?

A : We design an internal fabric placket (a protective guard flap) that sits between the zipper and the skin, ensuring the metal or plastic teeth never touch the body.

Q: Can the thermal fusion withstand heavy machine washing?

A : Yes. Our thermal fusion adhesive films are industrial-grade and thoroughly wash-tested. They maintain their structural integrity and elasticity through high body heat, sweat, and repeated laundry cycles.

Q: Can we customize the zipper pull tab with our brand's logo?

A : Yes! Within your custom bulk order, we can attach branded silicone or metal zipper pull tabs to elevate your brand's hardware detailing.